Introduction:
Chute magnets are widely used in various industries, to effectively remove magnetic and weakly magnetic impurities from from cement, water slag,grain,fine powder.These separators are specifically designed for installation in pipelines or chute, where they can efficiently separate and capture unwanted ferrous contaminants.
Chute magnets are essential equipment in industries where the presence of magnetic impurities can cause damage to grinder etc machinery or affect product quality.They play a crucial role in maintaining the integrity and purity of materials during production processes.
Installation:
Chute magnets are typically installed in the pipeline system, allowing the material to flow through them. They are designed to install easily integration into existing pipelines.
Work Principle:
The work principle of a pipeline magnetic separator involves the utilization of a strong magnetic field to attract and capture ferrous particles from the flowing material. As the flowing material through the separator, a high-intensity magnetic field is generated by powerful magnets located inside the separator. This magnetic field attracts ferrous particles and ferrous particles discharge by the gravity force automatically finally,while non-magnetic particles continue to flow through the existing pipeline or chute.
How to clean the ferromagnetic impurities:
Permanent magnetic self cleaning pipeline magnet connect with the material convey pipeline with the inclination of 45 ° ~ 75 °,when the material through the pipeline magnetic separator, the ferromagnetic material is absorbed to the manganese steel wall surface, with the movement of the permanent magnet driven by motor and gradually into the discharge outlet,then realize the material separation target.
In the iron removal place,guide the permanent magnet motion along the circular direction, the ferromagnetic material lose magnetic attraction and discharge by the gravity force automatically
Structure:
Chute magnet consists of a housing, inlet and outlet connections, magnetic system, motor and transmission drives magnetic system and discharge iron outlet (cleaning system). The housing is designed to withstand the pressure and flow of the process stream, and it encloses the magnetic elements. The magnetic system is made up of NdFeB(neodymium iron boron)magnets , which generate the magnetic field to capture the contaminants.
Operation:
During operation, the pipeline magnetic separator is incorporated into the existing pipeline system, allowing the material to pass through it. The magnetic system within the housing attracts the ferrous particles and discharges with the movement of the magnetic system driven by motor and transmission, protecting grinder etc downstream machinery from damage caused by ferrous particles . Periodically, the separator needs to be cleaned or maintained to remove the accumulated contaminants and ensure continuous separation efficiency.
Typical application in cement industry:
In the cement industry, chute magnets are primarily used for the separation of magnetic impurities from cement clinker. The cement manufacturing process involves grinding and mixing various raw materials, including limestone, clay, iron ore, and gypsum. During this process, magnetic impurities such as iron particles can enter the mixture, which may affect the quality of the final cement product.
During the grinding process, chute magnets can be placed before the ball mills or vertical roller mills to prevent the entry of iron and other ferrous contaminants. This protects the grinding equipment from damage and ensures the quality of the final cement product.
Technical specifications:
|
Model
|
LYCG-100
|
LYCG-150
|
LYCG-200
|
LYCG-400
|
LYCG-600
|
LYCG-800
|
LYCG-1000
|
|
Capacity（t/h）
|
80-120
|
130-160
|
180-220
|
350-450
|
550-650
|
720-880
|
900-1100
|
|
Working
|
Continuous
|
|
particle size（mm）
|
≤30
|
≤50
|
≤80
|
≤100
|
≤120
|
≤150
|
≤200
|
|
Power（kw）
|
0.37
|
0.37
|
0.55
|
1.1
|
1.5
|
2.2
|
3.0
|
|
Voltage（v）
|
380
|
380
|
380
|
380
|
380
|
380
|
380
|
|
Weight（kg）
|
320
|
380
|
560
|
1100
|
1500
|
1800
|
2200
|
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